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US Army Headset - XBox Live mod

Not too long ago I found this awesome US Army Radio Headset from the Vietnam War.  It was still in the box unused (I think)!  I thought it would be fun if I could use them with  X-Box Live.

a little too hardcore

US Army Radio Headset - microphone H 63 / U - Vietnam War

It was a simple mod.  The headset has two plugs (for earphone, and mic), I took a spare molex cable from a PC power supply and connected the prongs, they fit perfectly!  Everything worked pretty well as is, the microphone has a bit of static when you speak on XBL so I may open that up and replace it with a more modern one.

Wires Connecting  US Army Radio Headset - michrophone H 63 / U - Vietnam War

Click the last image for a closer look of the headset, its build to last!

Joe Making Stuff ,

  1. May 25th, 2009 at 13:50 | #1

    Awesome stuff, looks fiddly!

  2. Andy
    May 25th, 2009 at 15:10 | #2

    Where’d you get the Xbox headset adapter (the little gray thing with the mute switch and volume on it)? I knew I had seen one somewhere, but I can’t remember where.

    Thanks,
    Andy

  3. May 25th, 2009 at 16:34 | #3
  4. peter bengtson
    May 25th, 2009 at 16:35 | #4

    I remember these. It is a carbon microphone I believe. unclip the element from the boom and clean the contacts. also try sharply rapping the microphone element against a hard surface as the carbon compacts and clumps as it ages and can cause crackling. I am surprized that it works at all but I know nothing about the circuitry of an xbox inputs. a carbon microphone usually requires a voltage source to work (this is like an old style telepnone handset or type 52 headset)

  5. Glynne
    May 29th, 2009 at 03:37 | #5

    Nice mod! What is the pinout for the 2.5mm jack? Is the tip mic or ear?

  6. Neal
    May 29th, 2009 at 06:09 | #6

    peter bengtson :I remember these. It is a carbon microphone I believe. unclip the element from the boom and clean the contacts. also try sharply rapping the microphone element against a hard surface as the carbon compacts and clumps as it ages and can cause crackling. I am surprized that it works at all but I know nothing about the circuitry of an xbox inputs. a carbon microphone usually requires a voltage source to work (this is like an old style telepnone handset or type 52 headset)

    It is a carbon headset, but the Xbox is expecting an electret (condenser) mic, so it is providing between 1.5 and 6 volts to the mic. If my memory serves me from the old books I have, those mics work best at about 10 to 60 volts, which would also explain the static.
    I love the project! If I could find one of those headsets I would have plenty of fun with it……… Maybe attach it to my IPhone ;)

  7. May 29th, 2009 at 09:37 | #7

    @Glynne
    Thanks!
    I believe the tip is the mic, the middle is the ear, and the base is ground.

  8. Erin B
    May 31st, 2009 at 18:34 | #8

    Joe! This is cool! Where did you get that headset?

  1. May 30th, 2009 at 12:06 | #1

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